“Bulk Micro Defects” (BMD) is a term commonly used to refer to oxygen precipitates in silicon. In fact, many imperfections in the silicon lattice create defects, and BMDs could be any imperfections including oxygen precipitates, voids, inclusions, slip lines and so on.
BMDs go by many names, referring to the problems they cause, how they were created, or their physical characteristics. Examples include COPs (Crystal Originated Particles) and Grown-In Defects.
Dislocations can be formed during crystal growth, but also at thermal processing of wafers, during CMOS device manufacturing, like epitaxial layer growth and implant anneal steps.
Imperfections in the lattice of a semiconductor and impurities create energy states in the bandgap, decrease carrier lifetime, and increase junction leakage. They also act as gettering sites, at which impurities tend to concentrate. The profile of the BMDs is often controlled as shown in Figure 1. by a complex series of high temperature processes to create a “denuded zone”. By this, the surface layer silicon, where the MOS transistor action takes place is free of oxygen precipitates, and the oxygen precipitates in the underlying silicon act as a gettering site to keep impurities away from the MOS transistors.
IR light penetrates most semiconductor materials, and since BMDs alter the local optical properties of a semiconductor, BMDs can be detected by illuminating a sample with IR light and looking at it with a camera that is sensitive to IR.
The Polarized Stress Imaging (PSI) technology is suitable for classifying Si wafers or Si slugs before wafer based on measurement of IR light depolarization.
Examples of varios defect types that can be found in the crystalline material:
Figure 2. Dislocations
Figure 3. Dislocations
Figure 4. Slip line - Sress image
Figure 5. Slip line - Automatic defect mask
Figure 6. Slip lines
Figure 7. Slip lines
Figure 8. Twin lines
Figure 9. Cracks
Figure 10. Epi process caused edge defects
The final stress image resolution can be up to 36 megapixel of 300 mm diameter wafers, with the pixel scale of 50 μm.
The principle of the measurement is the detection of the depolarization with an imaging system.
The light coming from an IR source is projected onto the Si sample through a polarizer. Then the light passes through the Si wafer. At the lower side of the wafer, there is an additional polarizer (analyzer) placed, which is aligned perpendicularly to the initial polarizer. The resulting depolarization signal caused by the stress fields in the wafer is detected by the camera.
Surface particles also depolarize light, due to enhanced light scattering. The detection of these particles on both sides of the sample is realized by the separate optical setup/unit, which is available in the tool.
Image is acquired at parallel polarizers. Light intensity: Pp (parallel)
Image is acquired at crossed polarizers. Light intensity: Pc (crossed)
Depolarization can be calculated:
D = 1-(Pp-Pc)/Pp+Pc
Figure 11. Optical path
Depolarization is a dimensionless quantity. Since D is a small value (Pp >> Pc), it is usually expressed in DU (Depolarization Units): 1 DU = 10-6. Depolarization is related to the retardation of the transmitted wave, therefore it is proportional to the stress expressed by the stress-optic law. In case of bare Si wafers, the transmission is usually homogeneous over the wafer at the parallel polarizers, the calculation of depolarization is not necessary. For the automatic detection of the defects the crossed polarizer image acquisition is sufficient.
Optional image resolution (50 or 100 μm): up to 36 megapixel of 300 mm diameter wafers with the pixel scale of 50 μm
Manual or automatized wafer loading
Easy wafer edge finding
Adjustable filtering of the large scale structures
Automatic defect finding and reporting
Optional particle detection measurement on both sides parallel to the stress measurement
The PSI product line is developed for the automated fabs with high capacity and is specialized for the inspection and visualization of crystal defects related to mechanical stress in Si wafers or slugs.
Features and System Specifications:
|Wafer size||50 mm - 300 mm wafers (up to 315 mm diameter)
Possibility of measuring smaller, rectangular or irregular shaped samples (may need specially shaped adapter)
|150 mm / 200 mm / 300 mm|
|Loading||Manual||Automatic for one selected sample size
Manual loading for one or two additional diameters
|Platform||Manual||Dual FOUP load port capability, SECS/GEM and OHT|